SOLOPLAN Technical Data Sheet EN 3318.pdf
4 Halaman
225 KB
Download
<h1>SOLOPLAN Technical Data Sheet EN 3318.pdf</h1> <p>SCHOMBURG GmbH & Co. KG <br />Aquafinstrasse 2–8 <br />D-32760 Detmold (Germany) <br />phone + 49-5231- 953-00 <br />fax + 49-5231- 953-108 <br />email export@schomburg.de <br />www.schomburg.com</p> <p>Technical Data Sheet</p> <p>SOLOPLAN® </p> <p>article no. 2 01353</p> <p>Liquid levelling compound up to 20 mm</p> <p>SCHOMBURG GmbH & Co. KG <br />Aquafinstraße 2–8 <br />D-32760 Detmold <br />18 <br />2 01353</p> <p>ve</p> <p>ry</p> <p>io n</p> <p>accordance with DGNB criteria “ENV 1.2 Risks to the <br />local environment”. <br />l o w e m iss</p> <p>Technical data: <br />Basis: <br />Cement, aggregate, additives <br />Colour: <br />grey <br />Bulk density: <br />ca. 1.3 kg/dm³ <br />Application temp.: <br />+5°C to +25°C <br />Pot life*1): <br />30 minutes <br />Foot traffic*1): <br />after approx. 3 hours <br />Compressive strength*1): ≥ 25 N/mm2 after 28 days <br />Flexural strength*1): ≥ 6 N/mm2 after 28 days <br />Classification: <br />EN 13813 CT-C25-F6 <br />Reaction to fire: <br />E <br />Cleaning: <br />When fresh, with water <br />Consumption: <br />ca. 1.65 kg/m2/mm layer <br />thickness <br />Storage: dry, 6 months in the original <br />unopened container, promptly use <br />opened container <br />Packaging: <br />25 kg foil sack</p> <p>EN 13813 <br />SOLOPLAN <br />Cement-based screed mortar for indoor application <br />CT-C25-F6 <br />Reaction to fire <br />Release of corrosive substances <br />Compressive strength <br />Flexural strength </p> <p>Class E <br />CT <br />C25 <br />F6</p> <p>• Polymer modified <br />• Self-levelling <br />• Very low emission <br />• For interior <br />• Easy to process <br />• Rapid setting <br />• Suitable for heated screeds <br />• Pumpable <br />• For layer thicknesses of 2–20 mm <br />Areas of use: <br />SOLOPLAN is used in a layer thickness of 2–20 mm <br />for smoothing, filling, repairing and levelling. Suitable <br />substrates include concrete substrates that are as per DIN <br />1045, heated and unheated cement-based screeds that <br />are as per DIN 18560, old and adherent tile finishes and <br />rapid-setting cement-based screeds (e.g. <br />ASO-EZ6-PLUS). SOLOPLAN is suitable for surfaces <br />exposed to dampness if a suitable SCHOMBURG <br />compound seal is applied at a subsequent stage. <br />Not suitable to be used as a wearing surface without <br />an additional coating that is meant for that purpose! <br />SOLOPLAN is suitable for use in interior spaces according <br />to the French VOC regulation. Very low emissions in <br />accordance with GEV-EMICODE, which normally <br />results in positive evaluations within the scope of building <br />certification systems in accordance with DGNB, LEED, <br />BREEAM, HQE. Maximum quality level 4, line 8 in</p> <p>*T)</p> <p>T he values are applicable for +23°C and a relative humidity of 50%; higher <br />and lower temperatures speed up and slow down the hardening process, <br />respectively.</p> <p>Substrate: <br />The substrate must be dry, load-bearing, firm, grippy and <br />free of substances that act as a separating layer. The <br />substrate must correspond to the payloads associated <br />with the load-bearing capacities that are in accordance <br />with DIN 1055. Suitable measures (like blasting or <br />milling) should be implemented to mechanically remove <br />separating layers, laitance layers and the like. When it <br />comes to cement-based screeds on the separating or <br />insulating layer, the CM device should be used to check <br />the readiness for laying before SOLOPLAN is applied, <br />in order to avoid further deformations of the screed plate <br />due to shrinkage processes. The temperature of the air, <br />material and substrate may not fall short of +5°C during</p> <p>1/4</p> <p>28/18</p> <p>3. Pour SOLOPLAN onto the primed substrate, and use a <br />suitable tool (surface rake, long-handled rake) to distribute <br />it evenly during the pot life. It has been observed that it is <br />beneficial to set level points, so that it will be possible to <br />check the desired height level while the mixture is still fresh. <br />The relevant layer thickness should be realised in a single <br />application step. De-aerate the fluid layer with a spiked <br />roller (or another suitable tool) and induce it to flow; doing <br />so decisively improves the surface and the flow. <br />4. The setting SOLOPLAN should be protected <br />against rapid water removal (e.g. due to a high room <br />temperature), direct solar radiation and draughts! Ideally, <br />any potential skimming operation involving the use of <br />SOLOPLAN should be carried out when the first layer is <br />walkable, but still visibly damp (this can be discerned on <br />the basis of the darker colour). If the first layer is dry, an <br />intermediate priming operation involving the use of ASOUnigrund needs to be carried out. <br />5. SOLOPLAN is walkable with tiles and boards after <br />ca. 4*T) hours. When it comes to other surface coverings, <br />the CM device needs to be used to check the residual <br />moisture (refer to the following instructions). The maximum <br />permissible residual moisture contents should be complied <br />with in accordance with the latest data sheets. Also refer to <br />the following instructions!</p> <p>application, and during the following week. When it <br />comes to a cement-based screed on a separating layer <br />or insulation, the carbide method moisture content may <br />not exceed 2.0 CM%. The CM measurement must <br />be completed in accordance with the current working <br />instructions FBH-AD from the technical information <br />"Interface coordination with heated floor constructions". <br />1. Prime the available substrate as per the primer table, <br />and apply SOLOPLAN after the drying phase has been <br />completed. We recommend that the primer that has been <br />used be allowed to form a film/dry/react completely, <br />since doing so diminishes the absorption behaviour of the <br />substrate, which in turn ensures that the flow behaviour of <br />SOLOPLAN is retained. <br />Priming table <br />For layer thicknesses ≤ 20 mm <br />Concrete</p> <p>ASO-Unigrund</p> <p>Cement-based screed, cementbased fast-setting screed</p> <p>ASO-Unigrund</p> <p>Smooth, worn-down, cementbound substrates, terrazzo</p> <p>ASODUR-GBM + sprinkle or <br />ASODUR-SG2 + sprinkle</p> <p>stationary ceramic coverings</p> <p>ASO-Unigrund-S (pure) <br />or <br />ASODUR-SG2 + sprinkle</p> <p>When it comes to the use of epoxy resin primers, an abundant quantity <br />of quartz sand with a grain size of 0.5–1.0 mm should be sprinkled on <br />the still-fresh layer in a technically correct manner. After the reaction has <br />taken place, meticulously remove the unbound quartz sand!</p> <p>Important instructions: <br />• ASO-Unigrund-K (diluted with water - 1:3) can also be <br />used instead of ASO-Unigrund-GE! <br />• In order to reliably avoid pore formation, work <br />ASO-Unigrund-GE/-K/-S into the substrate in a <br />meticulous manner and allow thorough throughdrying. Use a spiked roller to de-aerate the still-fluid <br />SOLOPLAN layer! <br />• Excessively rapid water removal (heated spaces <br />or strongly-absorptive substrates) leads to a risk of <br />crack formation! The fresh equalising layer should be <br />protected against excessively rapid drying. If possible,</p> <p>2. Take 5.6–6.0 l of water (depending on the desired <br />consistency), intersperse 25 kg of SOLOPLAN and mix <br />until a lump-free and free-flowing mass is formed. In the <br />meantime, scrape along the walls of the mixing vessel with a <br />trowel, in order to bring adherent and unmixed material into <br />the mixing process. Then mix again. The use of a stirrer with <br />ca. 500–700 min-1 is recommended, in conjunction with the <br />use of Collomix stirrer type KR140 to 160. <br />Mixing ratio: 25 kg of SOLOPLAN : 5.6–6.0 l of water</p> <p>2/4</p> <p>28/18</p> <p>it should be covered with tiles in 28 days. If this cannot <br />be done in this period of time, suitable measures (e.g. <br />the use of a protective film) should be implemented to <br />protect SOLOPLAN against excessively rapid drying or <br />deposits. <br />• The installation location needs to be aerated. However, <br />draughts and direct solar radiation should be avoided <br />during application and the hardening process. The <br />room and floor temperatures must be at the minimum <br />level of +5°C during application, and during the <br />following week! Air dehumidifiers may not be used <br />during the first 3 days! <br />• The condition of the substrate is essential to the success <br />of floor levelling. Porous substrates negatively alter the <br />flow behaviour of the smoothing compound, therefore <br />carefully prepare the substrate: clean and prime. <br />• Sulphite waste lye adhesives should be totally removed! <br />Minor quantities of dispersion-based and water-soluble <br />floor covering adhesives (surface portion < 25%/m²) <br />can remain on the substrate. Clean the substrate, prime <br />with ASODUR-SG2 and blind with 0.5-1.0 mm grain <br />quartz sand. Moisture pressure from the substrate and <br />the surface must be ruled out. If this cannot be done, <br />the adhesive residues should be completely removed! <br />SOLOPLAN is then used for levelling until a maximum <br />layer thickness of 15 mm has been reached. <br />• Extensively remove old, water resistant flooring <br />adhesives mechanically, clean, prime with <br />ASODUR-GBM or ASODUR-SG2 and blind with <br />0.5-1.0 mm grain quartz sand.</p> <p>• SOLOPLAN is then used for levelling until a maximum <br />layer thickness of 15 mm has been reached. <br />• Moisture measurement should be carried out with the <br />CM device to assess the readiness for laying (involving <br />the following coverings). The following limit values <br />should be complied with: <br />• When it comes to calcium sulphate screeds, the <br />carbide method moisture content may not, at the time of <br />levelling with SOLOPLAN, exceed 0.5% in the absence <br />of a floor heating system, or 0.3% in the presence <br />of a floor heating system. Den Calciumsulfatestrich <br />mit ASODUR-GBM grundieren und mit Quarzsand <br />der Körnung 0,5–1,0 mm abstreuen. Anschließend <br />den ungebundenen Quarzsand gründlich entfernen, <br />danach erfolgt das Nivellieren mit SOLOPLAN bis zu <br />einer Schichtdicke von maximal 10 mm. The following <br />moisture migration should be avoided. We recommend <br />that ASO-NM15 be used to level calcium-sulphatebinded substrates, e.g. calcium sulphate screeds. <br />• Direct contact between cement mortar and magnesite <br />screeds leads to the destruction of the magnesite <br />screeds through a chemical reaction known as <br />“magnesite pouring”. Moisture pressure from the <br />rear of the substrate must be prevented through <br />appropriate measures. The magnesite substrate should <br />be mechanically roughened and primed with the epoxy <br />resin ASODUR-V360W plus max. 5 % water (approx. <br />250 g/m²). After a waiting time of approx. 12 to 24 <br />hours at +20 °C, the second coat of ASODUR-V360W <br />should be applied (approx. 300–350 g/m²). While</p> <p>Maximum moisture content of the levelling compound, determined with the CM device (refer to the following instructions) <br />Top layer <br />Parquet</p> <p>floating installation</p> <p>heated</p> <p>unheated</p> <p>1.8 %</p> <p>2.0 %</p> <p>Laminate floor</p> <p>floating installation</p> <p>1.8 %</p> <p>2.0 %</p> <p>Ceramic tiles or natural/artificial <br />stone</p> <p>Thick layer</p> <p>2.0 %</p> <p>2.0 %</p> <p>Thin-bed</p> <p>2.0 %</p> <p>2.0 %</p> <p>The CM measurement must be completed in accordance with the current working instructions FBH-AD from the technical information <br />"Interface coordination with heated floor constructions".</p> <p>3/4</p> <p>28/18</p> <p>• High temperatures speed up the hardening process, <br />while low temperatures slow it down. <br />• The current relevant regulations are to be observed! So, <br />for example: <br />DIN 18157, DIN 18352, DIN 18560, DIN 18534 <br />DIN EN 13813, DIN 1055. <br />The BEB data sheets issued by Bundesverband Estrich <br />und Belag e.V. <br />The expert information “Interface coordination for <br />heated floor constructions” The ZDB data sheets issued <br />by the professional association of the German tile <br />industry: <br /> [*1] “Bonded waterproof systems” <br /> [*3] “Movement joints in cladding and coverings <br />made of tiles and boards” <br /> [*5] “Ceramic tiles and boards, natural stone <br />and artificial stone on cement-based floor <br />constructions with insulating layers” <br /> [*6] “Ceramic tiles and boards, natural stone and <br />artificial stone on heated and cement-based <br />floor constructions” <br /> [*7] “Outer coverings” <br /> [*9] “Height differences” <br /> [*10] “Tolerances” <br /> [*11] “Cleaning, protecting, maintaining” <br /> [*12] “Swimming pool construction” <br /> TKB data sheet: “Technical description and application <br />of cement-based floor body fillers” <br />• Only use clean tools and clean water! <br />• The technical data sheets of the aforementioned <br />products should be borne in mind!</p> <p>the second coat is still fresh, apply plenty of quartz <br />sand with a grain size of 0.2–0.7 mm. After another <br />waiting time of ca. 12–16 hours, SOLOPLAN is used <br />for levelling until a maximum layer thickness of 20 mm <br />has been reached. <br />• Observe water addition! <br />Too high a water addition leads to the appearance of <br />separation with low strength surfaces. Such low-strength <br />layers should be removed mechanically! <br />• If a mixing pump (e.g. PFT G4 or G5 or the like) is <br />used, the mixing pump and hoses must be rinsed in case <br />of interruptions of work! <br />• When using a PFT G4/G5 mixing pump, use the <br />standard PFT G4 mixing screw, the D 6-3 rotor and <br />the D 6-3 stator twister, and set the water flow meter <br />to ca. 360–400 l/h. The flow rate would then be ca. <br />20 l/min. In case of larger layer thicknesses, we would <br />recommend using the pump unit, the R7-2.5 rotor and <br />the R7-2.5 stator; in such a case, the water flow meter <br />should be set to ca. 860 l/h. The flow rate would then <br />be ca. 40 l/min. The PFT consistency test socket can be <br />used to check and set the correct water addition level <br />on the basis of the slump. It should not exceed the level <br />of 66 cm on a prepared substrate, and it should be <br />monitored continuously during application! <br />• Border, field, building separation and movement joints <br />should be carried over to or installed at the designated <br />location; suitable means (e.g. RD-SK50 edge strips) <br />should be used to detach them. Crack control joints <br />should be cut in after the SOLOPLAN has hardened <br />to the level of up to a third of the introduced layer <br />thickness. <br />• We recommend that ASO-NM15 be used (up to <br />a layer thickness of 10 mm) for levelling mastic asphalt <br />screeds belonging to the hardness class of IC10. <br />• Preliminary work (e.g. the levelling of transitions and the <br />equalising of damaged areas and surface irregularities) <br />is done using the firm ASOCRET-M30, SOLOCRET-15 <br />or SOLOCRET-50 repair mortar. <br />• A large-pored substrate necessitates a larger amount of <br />material.</p> <p>Please observe valid EU safety data sheets! <br />GIS CODE: ZP1</p> <p>Information about the emission level of volatile compounds in indoor <br />air, which pose a health risk by inhalation, on a scale from class A+ <br />(very low emissions) to C (high emissions).</p> <p>The rights of the buyer with regard to the quality of our materials are based on our terms and conditions of sale and delivery. Our technical advice team will be happy to advise you in the case <br />of requirements that exceed the scope of the application described here. In order to be binding, a legally binding written confirmation is required. The product description does not release the <br />user from a duty of care. Lay a test area in the event of uncertainty. This version becomes invalid in the event of a new version being issued. <br />4/4</p> <p>WKD/TET/TM 28/18</p>
