ASODUR-EV200 Technical Data Sheet EN 0420.pdf
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<h1>ASODUR-EV200 Technical Data Sheet EN 0420.pdf</h1> <p>SCHOMBURG GmbH & Co. KG <br />Aquafinstrasse 2–8 <br />D-32760 Detmold (Germany) <br />phone + 49-5231- 953-00 <br />fax + 49-5231- 953-108 <br />email export@schomburg.de <br />www.schomburg.com</p> <p>Technical Data Sheet</p> <p>ASODUR®-EV200 </p> <p>Art.-No. 2 06436</p> <p>Three-component, solvent-free, high performance, <br />free-flowing epoxy grout</p> <p>SCHOMBURG GmbH & Co. KG <br />Aquafinstraße 2–8 <br />D-32760 Detmold <br />17 <br />2 06436</p> <p>SCHOMBURG GmbH & Co. KG <br />Aquafinstraße 2–8 <br />D-32760 Detmold <br />19 <br />2 06436</p> <p>DIN EN 1504-6:2006-11 <br />ASODUR-EV200</p> <p>EN 13813 <br />ASODUR-EV200 <br />Synthetic resin screed mortar for indoor <br />application</p> <p>Anchoring product <br />Pull out strength <br />≤ 0,6 mm <br />Chloride ion content <br />≤ 0,05 % <br />Glass transition temperature <br />≥ 45 °C <br />Creep under tensile load <br />≤ 0,6 mm <br />Reaction to fire E <br />Dangerous substances NPD <br />NPD = „No Performance Determined“</p> <p>Reaction to fire <br />Release of corrosive substances <br />Compressive strength <br />Flexural strength <br />Resistance to wear <br />Tensile strength <br />Impact resistance </p> <p>Class E <br />SR <br />C80 <br />F30 <br />AR0,5 <br />B2,0 <br />IR16</p> <p>• Easy to mix <br />• Solvent free <br />• Low shrinkage <br />• Good flowability <br />• Rapid strength development <br />• High mechanical strength and chemical resistance <br />• Good bond to concrete and steel <br />• Good adhesion on matt damp substrate <br />• Thicknesses from 10 mm to 200 mm <br />• Waterproof from 20 mm to 5 bar <br />• Fire classification B (DIN EN 13501) for thicknesses up <br />to 75 mm <br />• Test results in accordance with DIN EN 1504-6 and <br />DIN EN 13813 <br />• Can be over-coated with ASODUR coating systems <br />• Suitable for grouting Dresden Combibord (DDCB) <br />Areas of application: <br />• Machine grouting <br />• Anchor grouting <br />• Grouting of gutters <br />• Grouting for piers and support structures <br />• Grouting of support and railing posts <br />• Surface application as load distribution layer on <br />difficult substrates <br />• Filling cavities, e.g. swimming pool construction <br />• For indoor and outdoor use</p> <p>Technical Data: <br />Basis: <br />3-comp. Epoxy resin <br />Consistency: <br />flowable grout <br />Colour: grey <br />Mixing density*: <br />ca. 1,9 g/cm3 <br />Material consumption: ca. 1,9 kg / m² per mm <br />thickness <br />Mixing ratio: <br />Comp. A : B : C = 5,04 : <br />1,66 : 23,3 parts by weight <br />Ambient and substrate <br />temperatures: min. +10 °C <br />max. +35 °C <br />at max. 80 % relative <br /> humidity <br />Pot life*: <br />ca. 100 minutes <br />Foot trafic after*: <br />approx. 12 hours <br />Overcoat after*: <br />approx. 12 hours <br />Fully cured after*: <br />approx. 7 days <br />Shore-D hardness: <br />approx. 95 (after 7 days) <br />Compressive strength: see the tables <br />Flexural strength: <br />40 N/mm² <br />Impermeability to water: up to 5 bar from 20 mm <br />layer thickness (according to <br />DIN EN 12390-8) <br />Tensile adhesion strength: approx. > 2 N/mm² (dry to <br />matt damp concrete) <br />approx. > 2 N/mm² (Steel) <br />* at +23 °C and 50% rel. humidity</p> <p>Compressive strengths: <br />Curing time (days) <br />1 <br />2 <br />3 <br />4 <br />5 <br />6 <br />7</p> <p>1/5</p> <p>Compressive strength (N/mm²)* <br />approx. 65 <br />approx. 80 <br />approx. 88 <br />approx. 95 <br />approx. 101 <br />approx. 105 <br />approx. 109</p> <p>04/20</p> <p>Cleaning: </p> <p>T horoughly clean tools <br />immediately after use with ASOR001. <br />Packaging: 30 kg units <br />Component A (resin): 5.04 kg, <br />component B (hardener) 1.66 kg <br />(combined pack) and component C <br />(filler) 23.3 kg (bag) are provided <br />at a pre-determined mixing ratio.</p> <p>Storage: </p> <p>F rost free, cool and dry, ≥ + 10 <br />°C to + 25 °C. 24 months in the <br />original unopened packaging. <br />Use opened packaging <br />promptly.</p> <p>Substrate: <br />The area to be treated must be: <br />• dry to matt damp, ound, load-bearing and have a <br />good key.</p> <p>• Free from separating and adhesion reducing <br />substances such as e.g. dust, laitance, grease, rubber <br />marks, paint residues and similar. <br />Substrate preparation is to be carried out with reference <br />to DIN EN 14879-1:2005, 4.2 following. <br />Dependent on the condition of the substrate to be <br />treated, use suitable mechanical preparation methods, <br />e.g. high pressure water blasting, scabbling, shot <br />blasting, planing etc, with which a textured, open surface <br />is achieved. (Repair large voids or cracks beforehand <br />with a suitable product from the SCHOMBURG range). <br />Appropriate to each particular substrate, the following <br />criteria are also to be fulfilled: <br />• Concrete quality: min. C 20/25 <br />• Screed quality: min. EN 13813 CT-C25-F4 <br />• Tensile adhesion strength: <br />> 1.5 N/mm²</p> <p>Metallic areas: <br />• Surface purity steel: </p> <p>min. SA 2½</p> <p>Note: <br />Cleaned metal areas are to be over-coated with <br />ASODUR-EV200 within a minimum of 4 hours. If the <br />waiting time will be longer, then apply the corrosion <br />inhibitor ASODUR-K4032-aci beforehand in accordance <br />with the technical data sheet. <br />Product preparation: <br />All three components, A (resin), B (hardener) and C <br />(filler) are supplied at a pre-determined mixing ratio. Add <br />component B to component A. Ensure that the hardener <br />completely drains from its container. Blending of the two <br />components is to be carried out with a suitable rotary <br />stirrer at approx. 300 min-1. It is important to also stir at <br />the sides and the bottom so that the hardener is evenly <br />dispersed. Keep stirring until the mixture is homogenous <br />(free from streaks). The mass is subsequently decanted <br />into an adequately large, clean mixing container and <br />component C (filler) added in stages under constant <br />stirring. Keep stirring until the mortar achieves a <br />homogenous, flowing consistency. It is also important <br />to stir at the sides and the bottom, mixing time approx. <br />3 minutes. During the mixing process the material <br />temperature should be approx. +15°C. Do not use the <br />mixed material directly from the packaging. <br />Application method/consumption: <br />Allow the mixed grouting compound to rest for a short <br />time before application to allow trapped air bubbles to <br />escape more easily. <br />Machine grouting: Provide sufficient material for <br />complete grouting so that the grouting process does <br />not have to be interrupted. Otherwise, there is a risk <br />of pockets forming. Mixing and grouting times per <br />container should be carefully predetermined to ensure <br />continuous grouting. Grouting or under grouting is</p> <p>2/5</p> <p>43/17</p> <p>preferably done from one side or corner only, so that the <br />displaced air can escape more easily and hollow layers <br />are avoided. When grouting large areas, start from the <br />centre if possible, and funnels can be used to assist in this. <br />First fill the anchor holes to below the top edge of the <br />anchor hole, then grout the machine plate. The minimum <br />layer thickness is 10 mm. Layers thicker than 200 mm must <br />be multiple skin-layed, the following layer can be applied <br />without priming after the previous layer has cured and <br />cooled down (approx. 12 hours). Consumption: approx. <br />1.9 kg/m² per mm layer thickness. <br />Grouting of support and railing posts: Pillar and support <br />openings can be grouted up to a height of 800 mm and <br />a diameter of up to 300 mm in one go. <br />Surface application: Spread the mixed grouting mortar <br />in strips on the substrate and level to the desired layer <br />thickness using a height-adjustable squeegee. After waiting <br />for approx. 150 to max. 180 minutes, smooth off in strips <br />with a surface spatula, eliminating any surface air bubbles. <br />Anchor grouting: Always select a drill hole diameter at <br />least 6 mm larger than the anchor diameter. Clean the drill <br />hole with a bottle brush and remove dust thoroughly. After <br />filling the borehole with ASODUR-EV200, insert and fix the <br />anchor steel with rotary movements. <br />Remove excess grouting material immediately. <br />Overcoating: ASODUR-EV200 can be recoated with <br />ASODUR coatings, e.g. ASODUR-B351, AOSUR-V360W <br />within 12 to max. 72 hours after curing, without primer. <br />Slip-resistant surface: To achieve a slip-resistant surface, <br />ASODUR-EV200 can be mixed after approx. 120 min. with <br />quartz sand of grain size 0.5–1.0 mm can be spread over <br />the full surface (consumption approx. 1.5–2.0 kg/m²). After <br />curing, remove excess quartz sand and apply a top sealing <br />coat, e.g. ASODUR-B351 by roller application (consumption <br />approx. 600 g/m²).</p> <p>Important advice: <br />• As a rule, SCHOMBURG products are supplied in <br />working packs i.e. at a coordinated mix ratio. When <br />supplied in large containers, part quantities must be <br />weighed out using a balance. Always thoroughly <br />stir the filled components and only then mix with the <br />second component. This is to be executed with a <br />suitable stirrer e.g. Polyplan/Ronden mixing paddle or <br />similar. In order to exclude mixing errors, decant into <br />a clean container and mix anew. The mixing speed <br />should be approx. 300 min-1. Ensure that no air is <br />mixed in. The temperature of the components should <br />be minimum +15°C. <br />• Higher temperatures shorten the pot life. Lower <br />temperatures increase the pot life and setting time and <br />reduce the flow characteristics of the grouting mortar. <br />Material consumption is also increased at lower <br />temperatures. <br />•The bond between individual coats can be heavily <br />impeded by the penetration of moisture and <br />contamination between the individual coats. Grouting <br />work requires a substrate temperature of at least 3°C <br />above the dew point temperature. <br />•If there is a long down time between individual coats <br />or if already treated areas are to be renewed with <br />liquid resins after a long period of time, then the old <br />surface is to be well cleaned and thoroughly abraded. <br />Afterwards carry out a completely new pinhole free <br />coating. <br />•Surface protection systems must be protected from <br />moisture (e.g. rain, melt water) after their application <br />for approx. 6 hours. Moisture produces a white <br />discolouration and/or stickiness on the surface and <br />can lead to interference in the curing process. Take off <br />discoloured and/or sticky surfaces by e.g. planing or <br />abrasive blast techniques and renew. <br />•Consumption quantities given are values determined <br />by calculation without additions for surface roughness <br />or absorption, levelling or residues in the containers. <br />We recommend adding a calculated safety factor of <br />10% to the computed consumption quantities.</p> <p>3/5</p> <p>04/20</p> <p>•Applications, which are not clearly mentioned in this <br />technical data sheet may only be implemented after <br />consultation with and written confirmation from the <br />technical service department of SCHOMBURG. <br />•Cured product residues can be disposed of using waste <br />disposal code AVV 150106. <br />Please observe a valid EU Safety Data Sheet. <br />GISCODE: RE 1 <br />Please observe the following table on chemical resistance!</p> <p>4/5</p> <p>04/20</p> <p>ASODUR®-EV200 resistance list</p> <p>high resistance <br />(≤ 14 days)</p> <p>moderate resistance <br />(≤ 72 hours)</p> <p>Classification</p> <p>low resistance <br />(≤ 8 hours)</p> <p>Concentration (%)</p> <p>Test fluid</p> <p>Inorganic acids <br />Nitric acid</p> <p>15</p> <p>■</p> <p>Sulphuric acid</p> <p>20</p> <p>■</p> <p>Hydrochloric acid</p> <p>10</p> <p>■</p> <p>Organic acids <br />Formic acid</p> <p>5</p> <p>Citric acid</p> <p>20</p> <p>Lactic acid</p> <p>20</p> <p>■ <br />■ <br />■</p> <p>Alkalis <br />Sodium hydroxide</p> <p>conc.</p> <p>■</p> <p>Ammonia</p> <p>conc.</p> <p>■</p> <p>Kerosene</p> <p>neat</p> <p>■</p> <p>Petrol</p> <p>neat</p> <p>■</p> <p>Diesel</p> <p>neat</p> <p>■</p> <p>Ethanol</p> <p>neat</p> <p>■</p> <p>Engine oil</p> <p>neat</p> <p>■</p> <p>Brake fluid</p> <p>neat</p> <p>■</p> <p>Heating oil</p> <p>neat</p> <p>■</p> <p>conc.</p> <p>■</p> <p>Solvent</p> <p>Oils</p> <p>Aqueous solution <br />De-icing salt</p> <p>The rights of the buyer with regard to the quality of our materials are based on our terms and conditions of sale and delivery. Our technical advice team will be happy to advise you in the case <br />of requirements that exceed the scope of the application described here. In order to be binding, a legally binding written confirmation is required. The product description does not release the <br />user from a duty of care. Lay a test area in the event of uncertainty. This version becomes invalid in the event of a new version being issued. <br />5/5</p> <p>CJ/KK/Tet/KKa</p> <p>04/20</p>
