MONOFLEX-FB Technical Data Sheet EN 3517.pdf
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<h1>MONOFLEX-FB Technical Data Sheet EN 3517.pdf</h1> <p>SCHOMBURG GmbH & Co. KG <br />Aquafinstrasse 2 – 8 <br />D-32760 Detmold (Germany) <br />phone + 49 -5231- 953-00 <br />fax <br />+ 49 -5231- 953-108 <br />email export@schomburg.de <br />www.schomburg.com</p> <p>Technical Data Sheet</p> <p>MONOFLEX-FB </p> <p>Art.-No. 2 04306</p> <p>Flexible flow-bed S1 tile adhesive</p> <p>TILE <br />SCHOMBURG GmbH & Co. KG <br />Aquafinstrasse 2 – 8 <br />D-32760 Detmold <br />14 <br />2 04306 <br />EN 12004 <br />MONOFLEX-FB <br />Normal setting, cement-based adhesive with <br />increased performance for the installation of tiles <br />in interior and exterior areas <br />C2 <br />Reaction to Fire: <br />Bond strenght, as <br />Tensile adhesion after dry ageing: <br />Durability, as <br />Tensile adhesion strength after <br />water immersion: <br />Tensile adhesion strength after <br />heat ageing: <br />Tensile adhesion strength after freeze/ <br />thaw cycles: </p> <p>Class E</p> <p>substrates, or those with a slight fall, in accordance with <br />DIN 18157 part 1 e.g. concrete, aerated concrete, <br />cement and calcium sulphate based screeds/heated <br />screeds etc. It is additionally suitable as a bedding <br />mortar for lightweight building panels e.g. in extruded <br />polystyrene and for bonding tiles to SCHOMBURG <br />mineral-based or dispersion-based waterproof coatings. <br />MONOFLEX-FB can be used to install tiles to difficult <br />substrates (e.g. balconies and terraces) with the addition <br />of the highly flexible UNIFLEX-B.</p> <p>≥ 1 N/mm²</p> <p>≥ 1 N/mm² <br />≥ 1 N/mm² <br />≥ 1 N/mm²</p> <p>• Economic and smooth application <br />• Rapid setting <br />• Thixotropic, no sagging with large, heavy tiles <br />• Conforms DIN EN 12004, C2 E <br />• S1 deformable adhesive to DIN EN 12002 <br />• For interior and exterior use <br />• Fulfils the criteria required for the guideline <br />“flexible adhesive” <br />Areas of application: <br />MONOFLEX-FB is used as an adhesive up to 10 mm for <br />the void free installation of tiles, as far as possible, also <br />when under time pressures and especially with profiled <br />and large format tiles in heavy duty areas. Combing <br />adhesive on the backs of tiles can be omitted, when using <br />a suitable installation technique and with tiles up <br />to 40 x 40 cm. <br />MONOFLEX-FB is used as a thin-bed adhesive for vitrified <br />and earthenware tiles, ceramic tiles with low water <br />absorption ≤ 0.5% (fully vitrified), clinker, mosaic and <br />natural stone materials not sensitive to discolouration or <br />those which are non-translucent. <br />MONOFLEX-FB is suitable for secure fixing on horizontal</p> <p>Technical Data: <br />Basis: aggregates, cement, high qualitive <br />additives <br />Colour: <br />cement grey <br />Filler configuration: fine sand <br />Bulk density: <br />1.25 kg/dm³ <br />Application <br />temperature:: <br />+5 °C to +25 °C <br />Pot life*): <br />45 to 50 mins. <br />Open time*): <br />approx. 30 mins. <br />Foot traffic after*): approx. 4 hrs <br />Grout after*): <br />approx. 6 hrs <br />Full loading/ <br />service*): after approx. 5 days <br />(depending on tile format) <br />Cleaning: <br />clean with water immediately <br /> <br />after use <br />Testing: conforms to DIN EN 12004 <br />and 12002 <br />Consumption: approx. 3.4 kg/m2 <br />with an 8 mm notched trowel <br />approx. 4.2 kg/m2 <br />with a 10 mm notched trowel <br />Packaging: <br />25 kg plastic bag <br />Storage: dry, 9 months in the original <br />unopened packaging. Use opened <br />packaging promptly <br />*) These values are valid at + 23 °C and 50% relative humidity. Higher <br />temperatures shorten, lower temperatures lengthen the declared times.</p> <p>1/3</p> <p>26/17</p> <p>Substrate preparation: <br />MONOFLEX-FB is suitable for a secure bond to all floor <br />substrates e.g. concrete, cement-based and calcium <br />sulphate based screeds / heated screeds. The substrate <br />must have a virtually closed surface and a surface <br />condition and strength appropriate for its type. The <br />substrate must be dry, clean, load bearing, and be free <br />from separating substances and penetrating cracks. <br />Remove coatings, paint, oil, laitance and loose parts. <br />Abrade smooth concrete surfaces and prime porous <br />substrates with ASO-Unigrund before tiling. Anhydrite <br />screeds must be mechanically abraded, vacuumed and <br />as with all calcium sulphate bound substrates thoroughly <br />primed with ASO-Unigrund. With tile formats, which have <br />edges longer than 60 x 60 cm, we recommend treating <br />moisture sensitive substrates, such as e.g. calcium sulphate <br />screeds, with a reaction resin primer. <br />When installing tiles, the substrate, substrate preparation <br />and product application must conform to DIN 18157, <br />part 1. <br />The readiness of a substrate to receive tiled finishes is <br />to be determined through moisture measurements with <br />a carbide hygrometer (CM device). The CM moisture <br />content may not exceed: <br />• CT ≤ 2.0 CM% for screeds on insulation or <br />separating layers <br />• CA without underfloor heating ≤ 0.5 CM% <br />• CA with underfloor heating ≤ 0.3 CM %. <br />The CM measurements are to be carried out to the <br />current FBH-AD work instructions from the technical <br />information “Coordination of cut out points with heated <br />floor constructions.” <br />Product preparation: <br />Mix MONOFLEX-FB with clean water in a clean mixing <br />bucket until homogenous. <br />Mixing ratio: <br />6 to 6.4 litres water : 25 kg MONOFLEX-FB</p> <p>On external horizontal surfaces e.g. balconies and <br />terraces MONOFLEX-FB can be modified with <br />UNIFLEX-B. For improved workability with <br />MONOFLEX-FB and UNIFLEX-B add water after mixing <br />the two materials. <br />Mixing ratio: <br />8.33 kg UNIFLEX-B : 25 kg MONOFLEX-FB : 2.5 l water. <br />The addition of UNIFLEX-B lengthens the adhesive open <br />time and pot life somewhat. The deformability to <br />DIN EN 12002 is considerably increased. <br />After allowing to stand for 3 minutes, remix the adhesive. <br />Do not prepare more adhesive than can be used within <br />the pot life. <br />Spread the MONOFLEX-FB on to the substrate and <br />comb through with a suitable notched trowel dependent <br />on tile format – special trowels have been proven (e.g. <br />HFV notches, flowline). Lay finishing materials within the <br />adhesive open time (finger test approx. 30 minutes). <br />Always clean the mixing bucket as setting <br />MONOFLEX-FB acts as an accelerator. Do not mix with <br />other cement-based adhesives. <br />Important advice: <br />• When installing large format tiles in heavy duty areas <br />we recommend that they are vibrated e.g. with a <br />vibration device. Due to its thixotropic properties <br />the MONOFLEX-FB is encouraged to flow through <br />vibration. Voids in the adhesive bed are closed. <br />• To assist in the best possible void free bedding of tiles <br />we recommend that the adhesive bed is combed in <br />one direction so that the air under the tiles can escape <br />via the vent spaces (free space between the ribs). <br />• When installing suitable natural stone observe the <br />specific properties of the material (tendency to <br />discolour, risk of curling etc.) and the installation <br />recommendations of the stone/tile producer. In cases <br />of doubt carry out a trial area.</p> <p>2/3</p> <p>26/17</p> <p>• Perimeter, bay and movement joints are to be reflected <br />through and sealed with a suitable material e.g. edging <br />strip RD-SK50. <br />• To avoid curling effects due to water absorption <br />we recommend the use of ASODUR-EK98 with <br />agglomerate/synthetic stone. <br />• Please heed the current ZDB information sheets <br />distributed by the German tile association, especially <br />when fixing to calcium sulphate based substrates and <br />heated constructions. <br />• Prime calcium sulphate based substrates with <br />ASO-Unigrund-GE or ASO-Unigrund-K (mixing ratio 1:3 <br />with water). In order to avoid the formation of ettringite <br />with calcium sulphate based substrates UNIFIX-AEK <br />is suited for the installation onto these substrates up to <br />residual moisture contents of 1.0% on heated screeds <br />or 1.5% with unheated constructions, measured with a <br />carbide hygrometer. <br />• Do not add more water or fresh mortar to a thin bed <br />adhesive that has started to set in order to re-life it. <br />There is a risk of inadequate strength development. <br />• Direct contact between cement-based tile mortars <br />and magnesite screeds leads to the destruction of <br />the magnesite screed through a chemical reaction. <br />Moisture penetration from the rear must be eliminated <br />with appropriate measures. Mechanically roughen <br />the magnesite screed and prime with the epoxy <br />resin ASODUR-V360W (approx. 250 g/m2) with a <br />maximum of 5% water as necessary. After waiting from <br />12 to 24 hours at +20° C, apply a second coat of <br />ASODUR-V360W (approx. 300 – 350 g/m2). Blind <br />the fresh second coat with 0.5-1.0 mm quartz sand. <br />After waiting for a further 12-16 hours continue with the <br />tile installation.</p> <p>• For waterproofing external surfaces (balconies <br />and terraces) use the elastic waterproofing systems <br />AQUAFIN-2K, AQUAFIN-2K/M or AQUAFIN-RS300. <br />• MONOFLEX-FB is a hydraulically setting adhesive <br />and until fully cured, which may take a few days in <br />unfavourable conditions, protect against water and <br />frost. <br />• Protect areas not be treated with MONOFLEX-FB. <br />• Heed the relevant current regulations. <br />E.g. <br />DIN 18157 <br />DIN 18352 <br />DIN 18560 <br />DIN 18202 <br />EN 13813 <br />DIN 1055 <br />The BEB information sheets, distributed by the <br />Bundesverband Estrich und Belag e.V. <br />The technical information “coordination of cut out points <br />in heated floor constructions”. <br />The ZDB information sheets, distributed by the <br />professional association of the German tile industry: <br /> [*1] „ Bonded waterproof membranes” <br /> [*2] „ Finishes on calcium sulphate screeds” <br /> [*3] „ Movement joints in wall and floor tile finishes” <br /> [*4] „ Ceramic floor finishes in heavy duty areas“ <br /> [*5] „Ceramic</p> <p>tiles and slabs, natural and concrete <br />stone/slabs on cement-based floor constructions <br />with insulation“ <br /> [*6] „Exterior locations“ <br /> [*7] „Swimming pool construction“ <br />Please observe a valid EU safety data sheet. <br />GISCODE: ZP1</p> <p>This technical data sheet does not consider local building codes or legal requirements. It shall be used as general reference for the product, based on our current knowledge and <br />experience. Legally binding is only the latest Data Sheet from one of our foreign subsidaries inside their sales territory. In any case of uncertainty please consult our technical department for <br />further information. <br />3/3</p> <p>WKD/CoS/TM</p> <p>26/17</p>
