ASODUR-EV200 Technical Data Sheet EN 0118.pdf
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<h1>ASODUR-EV200 Technical Data Sheet EN 0118.pdf</h1> <p>SCHOMBURG GmbH & Co. KG <br />Aquafinstrasse 2–8 <br />D-32760 Detmold (Germany) <br />phone + 49-5231- 953-00 <br />fax + 49-5231- 953-108 <br />email export@schomburg.de <br />www.schomburg.com</p> <p>Technical Data Sheet</p> <p>ASODUR®-EV200</p> <p>INDUGROUT-EP200 <br />Three-component, solvent-free, high performance, <br />free-flowing epoxy grout</p> <p>DIN EN 1504-6: 2006-11 <br />ASODUR-EV200 <br />Anchoring product <br />Pull out strength <br />≤ 0.6 mm <br />Chloride ion content <br />≤ 0.05 % <br />Glass transition temperature <br />≥ 45 °C <br />Creep under tensile load <br />≤ 0.6 mm <br />Reaction to fire E <br />Dangerous substances NPD</p> <p>Technical Data: <br />Basis: <br />3-comp. Epoxy resin <br />Consistency: <br />flowable grout <br />Colour: grey <br />Density*: <br />approx. 2.0 g/cm3 <br />Material consumption: approx. 2.2 kg/m2 per mm <br />thickness <br />Mixing ratio: Comp. A : B : C = <br />5.04 : 1.66 : 23.3 parts by <br />weight <br />Ambient and substrate <br />temperatures: min. +10 °C <br />max. +35 °C <br />at max. 80 % relative humidity <br />Pot life*: <br />approx. 150 minutes <br />Foot trafic after*: <br />approx. 12 hours <br />Overcoat after*: <br />approx. 12 hours <br />Fully cured after*: : <br />approx. 7 days <br />Shore-D hardness: <br />approx. 82 <br />Compressive strength: 69 N/mm² after 24 hours <br />109 N/mm² after 7 days <br />Flexural strength: <br />40 N/mm² <br />Impermeability <br />to water: <br />5 bar (DIN EN 12390-8) <br />Tensile adhesion <br />strength: approx. > 3 N/mm² (Concrete) <br />approx. > 4 N/mm² (Steel) <br />Pull out strength: <br />≤ 0.6 mm (DIN EN 1504-6) <br />Creep behaviour <br />under tensile load: <br />≤ 0.6 mm (DIN EN 1504-6) <br />Chloride ion content: ≤ 0.05 % (DIN EN 1504-6) <br />Glass transitio <br />temperature <br />≥ 45°C (DIN EN 1504-6</p> <p>NPD = „No Performance Determined“</p> <p>SCHOMBURG GmbH & Co. KG <br />Aquafinstrasse 2-8 <br />D-32760 Detmold <br />17 <br />2 06436</p> <p>Art.-No. 2 06436</p> <p>• Easy to mix. <br />• Solvent free. <br />• Low shrinkage. <br />• Excellent flow performance. <br />• Rapid strength development. <br />• High mechanical strength and chemical resistance. <br />• Very good bond to concrete and steel. <br />• Thicknesses from 10 mm to 200 mm. <br />• Waterproof to 5 bar. <br />• Fire classification B (DIN EN 13501) for thicknesses <br />up to 75 mm. <br />• Test certificate to DIN EN 1504-6. <br />• Can be over-coated with ASODUR coating systems. <br />Areas of application: <br />• As a flowable grout below machinery with heavy duty <br />loading e.g. from vibration or chemical exposure. <br />• As a grout beneath bolts and supporting constructions <br />(e.g. in bridge construction). <br />• As a high performance anchoring mortar, e.g. with <br />safety barriers, supporting stanchions and rails. <br />• In the structural design of crane runways and rails. <br />• Suitable for internal and external use.</p> <p>* at +23 °C and 50% rel. humidity</p> <p>1/3</p> <p>01/18</p> <p>INDUGROUT-EP200</p> <p>Note: <br />Cleaned metal areas are to be over-coated with <br />ASODUR-EV200 within a minimum of 4 hours. If the <br />waiting time will be longer, then apply the corrosion <br />inhibitor ASODUR-K4032-aci beforehand in accordance <br />with the technical data sheet.</p> <p>Cleaning: Thoroughly clean tools immediately after <br />use with ASO-R001. <br />Packaging: 30 kg units <br />Component A (resin): 5.04 kg, <br />component B (hardener) 1.66 kg <br />(combined pack) and component C <br />(filler) 23.3 kg (bag) are provided at a <br />pre-determined mixing ratio. <br />Storage: Frost free, cool and dry, ≥ + 10 °C <br />to + 25 °C. 24 months in the original <br />unopened packaging. Use opened <br />packaging promptly.</p> <p>Product preparation: <br />All three components, A (resin), B (hardener) and C (filler) <br />are supplied at a pre-determined mixing ratio. <br />Add component B to component A. Ensure that the <br />hardener completely drains from its container. Blending <br />of the two components is to be carried out with a suitable <br />rotary stirrer at approx. 300 rpm. It is important to also <br />stir at the sides and the bottom so that the hardener <br />is evenly dispersed. Keep stirring until the mixture is <br />homogenous (free from streaks). The mass is subsequently <br />decanted into an adequately large, clean mixing <br />container and component C (filler) added in stages <br />under constant stirring. Keep stirring until the mortar <br />achieves a homogenous, flowing consistency. It is also <br />important to stir at the sides and the bottom, mixing time <br />approx. 3 minutes. During the mixing process the material <br />temperature should be approx. +15°C. Do not use the <br />mixed material directly from the packaging.</p> <p>Substrate: <br />The area to be treated must be: <br />• Dry, sound, load-bearing and have a good key. <br />• Free from separating and adhesion reducing <br />substances such as e.g. dust, laitance, grease, rubber <br />marks, paint residues and similar. <br />• Protected against rear moisture penetration. <br />Substrate preparation is to be carried out with reference <br />to DIN EN 14879-1:2005, 4.2 following. <br />Dependent on the condition of the substrate to be treated, <br />use suitable mechanical preparation methods, e.g. high <br />pressure water blasting, scabbling, shot blasting, planing <br />etc, with which a textured, open surface is achieved. <br />(Repair large voids and cracks beforehand with a suitable <br />product from the SCHOMBURG range).</p> <p>Application method/consumption: <br />Pouring the mortar (grouting beneath machinery): <br />It is important to ensure that sufficient material is available <br />for the complete pour, as the pouring process must not be <br />interrupted. Otherwise there is a risk of air entrainment or <br />the formation of pockets. Mixing and pouring times per <br />pack must be carefully coordinated to ensure continuous <br />grouting. <br />Pouring or grouting is preferably carried out from one side <br />or corner only, so that the entrapped air can more readily <br />escape and prevent hollow areas. <br />Consumption: approx. 2.2 kg/m² per mm thickness.</p> <p>Appropriate to each particular substrate, the following <br />criteria are also to be fulfilled: <br />• Concrete quality: <br />min. C 20/25 <br />Residual moisture: <br />≤ 4 % (Carbide method) <br />• Screed quality: <br />min. EN 13813 CT-C25-F4 <br />Tensile adhesion strength: > 1.5 N/mm² <br />Metallic areas: <br />• Surface purity steel: </p> <p>min. SA 2½</p> <p>2/3</p> <p>01/18</p> <p>INDUGROUT-EP200</p> <p>Shuttering: <br />For floor slabs, waterproof shuttering around the floor slab <br />is required at appropriate spacings so that there is a fall, <br />which permits the mortar to flow. The shuttering should be <br />impregnated with an oil-based release agent such as e.g. <br />BLANKOL-0. <br />When grouting in large areas, it is recommended where <br />possible to start from the middle outwards. Hoppers <br />can be used as ancillary equipment. Firstly fill anchoring <br />holes (up to approx. the top edge of the anchor hole), <br />then pour the machinery slab. The minimum thickness is <br />10 mm, thicknesses above 200 mm are to be laid in <br />layers whereby the following layer can only be applied, <br />without priming, once the previous layer has hardened <br />(approx. 12 hrs). Bolt and support openings can be filled <br />to a depth of 800 mm and a diameter of 300 mm in one <br />application. ASODUR-EV200 is a self-flowing mortar, <br />vibration plates / rods or post treatment is not required. <br />Protect the fresh product from rain and flowing water for <br />at least 6 hours. <br />ASODUR-EV200 can be over-coated with ASODUR <br />coating systems, e.g. ASODUR-B351, ASODUR-EB/L and <br />their appropriate primers.</p> <p>• Higher temperatures shorten the pot life. Lower <br />temperatures increase the pot life and setting time as <br />well as reduce the flow characteristics of the grouting <br />mortar. Material consumption is also increased at <br />lower temperatures. <br />• The bond between individual coats can be heavily <br />impeded by the penetration of moisture and <br />contamination between the individual coats. Grouting <br />work requires a substrate temperature of at least 3°C <br />above the dew point temperature. <br />• If there is a long down time between individual coats <br />or if already treated areas are to be renewed with <br />liquid resins after a long period of time, then the old <br />surface is to be well cleaned and thoroughly abraded. <br />Afterwards carry out a completely new pinhole free <br />coating. <br />• Surface protection systems must be protected from <br />moisture (e.g. rain, melt water) after their application <br />for approx. 6 hours. Moisture produces a white <br />discolouration and/or stickiness on the surface and <br />can lead to interference in the curing process. Take off <br />discoloured and/or sticky surfaces by e.g. planing or <br />abrasive blast techniques and renew. <br />• Consumption quantities given are values determined by <br />calculation without additions for surface roughness or <br />absorption, levelling or residues in the containers. We <br />recommend adding a calculated safety factor of 10% <br />to the computed consumption quantities. <br />• Applications, which are not clearly mentioned in this <br />technical data sheet may only be implemented after <br />consultation with and written confirmation from the <br />technical service department of SCHOMBURG. <br />• Cured product residues can be disposed of using <br />waste disposal code AVV 150106.</p> <p>Important advice: <br />• As a rule, SCHOMBURG products are supplied in <br />working packs i.e. at a coordinated mix ratio. When <br />supplied in large containers, part quantities must be <br />weighed out using a balance. Always thoroughly <br />stir the filled components and only then mix with the <br />second component. This is to be executed with a <br />suitable stirrer e.g. Polyplan/Ronden mixing paddle or <br />similar. In order to exclude mixing errors, decant into <br />a clean container and mix anew. The mixing speed <br />should be approx. 300 rpm. Ensure that no air is mixed <br />in. The temperature of the components should be <br />minimum +15°C.</p> <p>Please observe a valid EU Safety Data Sheet <br />GISCODE: RE 1</p> <p>This technical data sheet is a translation from German and does not consider local building codes or legal requirements. It shall be used as general reference for the product. Legally binding <br />is only the latest German technical data sheet or the latest data sheet from one of our foreign subsidiaries inside their sales territory.</p> <p>3/3</p> <p>Höl/CoS/TM</p> <p>01/18</p>
